Castings and forgings

The production of castings and forgings makes up the majority of our realized orders. We supply the parts either in a raw state or machined according to drawing documentation and with surface finish. We offer production of small, medium and large series.

In cooperation with our subcontractors, we deliver model equipment and tools for production of castings and forgings, in particular forms for precision casting using the investment casting method, model equipment for sand casting, coquilles for gravity casting or equipment for die casting or swaging.

The most commonly used technologies include:

Castings

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    Sand casting

    Materials: grey and ductile iron, low and high alloy steel, aluminum, copper, brass, bronze

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    Precision casting

    Materials: low and high alloy steel, aluminum, copper, brass, bronze

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    Die casting

    Materials: aluminum, zinc, brass

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    Gravity casting (into coquilles, into sand)

    Materials: aluminum, brass

We supply castings from 10 g to 1 t.

Forgings

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    Swaging

    Materials: low and high alloy steel, aluminum, copper, brass

All
  • All
  • Precision casting
  • Gravity casting
  • Sand casting
45-13

Workshop file binder

Weight (kg): 0.7
Material: AlSi12
Technology: coquille casting
Surface finish: powder coating

32-2

Mounting housing

Weight (kg): 0.45
Material: AL99
Technology: coquille casting
Surface finish: powder coating

44-12

Cable guides

Weight (kg): 0.066
Material: X5CrNi19-10
Technology: precision casting
Surface finish: no surface finish

46-14

Roller housing

Weight (kg): 0.1
Material: X5CrNi19-10
Technology: precision casting
Surface finish: no surface finish

41-8

Angle adapter

Weight (kg): 0.35
Material: S235JR + zinc
Technology: precision casting
Surface finish: galvanizing, powder coating

48-20

Shaft housing

Weight (kg): 1.5
Material: GGG 40
Technology: sand casting
Surface finish: no surface finish

40-6

Cross valve

Weight (kg): 0.040 - 0.840
Material: GG 20
Technology: sand casting (Disamatic)
Surface finish: powder coating / no surface finish

33-3

Pallet levelling body

Weight (kg):
Material: GGG 50
Technology: sand casting
Surface finish: no surface finish

42-9

Valve body

Weight (kg): 26
Material: GG 25
Technology: sand casting, milling, turning
Surface finish: no surface finish

39-5

Bearing flange

Weight (kg): 0.13
Material: AlSi10
Technology: sand casting
Surface finish: no surface finish

31-1a

Gasket housing

Weight (kg): 5.2
Material: GG 25
Technology: sand casting
Surface finish: no surface finish

Quality control of the parts is ensured by:

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    Visual inspection

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    Analysis of chemical composition of the material

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    Mechanical tests

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    X-ray and ultrasound tests

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    3D measuring equipment

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    3D scanner

Depending on the client's requirements, we provide:

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    Annealing

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    Blasting, abrading, grinding, polishing

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    Phosphatizing, galvanizing, blackening, anodizing

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    Priming, varnishing

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    Simple installations

During realization of the order, we provide as standard:

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    Consulting in the selection of suitable technology or material

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    Production preparation (production of tools, jigs, etc.)

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    Control of production preparation (tool inspection and acceptance, sample production incl. 3D measurement protocol)

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    Serial production incl. control of delivery dates

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    Independent quality control during production at supplier

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    Logistics